ISO 9001 CertifiedInfrastructure
Our plant in Wardha
Granule to finished bag under one roof, powered by an 800 kW rooftop solar plant, with land to add more sheds and machines.
Process
How a bag is made
- 1Granules
- 2Tape extrusion
- 3Circular weaving
- 4Lamination
- 5Printing
- 6Cutting & stitching
- 7Quality check
- 8Dispatch
Machinery
Machine list
| Machine | Make | Count | Capacity | What it does |
|---|---|---|---|---|
| Tape plant | — | 1 | 750 kg/hr | Extrudes polypropylene tapes for weaving: the base of every strong woven bag. |
| Circular looms | Lohia Nova 6 | 30 | 20 t/month each | High-speed weaving of PP fabric with consistent quality. |
| Extrusion lamination plant | Navrang | 1 | 200 m/min | Coats woven fabric for durability, finish and moisture resistance. |
| Metallic lamination | — | 1 | 150 m/min | Laminates metallised film for premium, high-barrier printed bags. |
| Solvent lamination machine | — | 1 | 180 m/min | Bonds printed BOPP film to fabric for strength and barrier properties. |
| Rotogravure printing, up to 8 colours | Graphica, Trivedi & Co. | 2 | 200 m/min | Multicolour printing with precise registration for detailed BOPP designs. |
| Flexo printing | Polygraph | 2 | 120 m/min | Fast flexo printing directly on woven fabric for large runs. |
| Flexo printing with BOPP matching | — | 1 | 150 m/min | Prints and registers BOPP film so the design matches the bag exactly. |
| Slitter rewinder | — | 1 | 300 m/min | Cuts film rolls to width and rewinds them for clean handling. |
| Bag cutting & stitching (BCS) | — | 2 | 40 bags/min each | Automated cutting and stitching of fabric into finished bags. |
| Bale press | Blacksmith | 2 | — | Compresses finished bags into tight bales for safe, compact dispatch. |
- Monthly output
- 600 tonnes
- Ready inventory
- 10 lakh+ bags
- Land area, with room to expand
- 10 acres
- Rooftop solar power
- 800 kW
Quality control
Checked before dispatch
- Tape denier and tensile strength, every shift
- Fabric GSM and mesh count on every roll
- Lamination bond and print adhesion tests
- Bag dimension, stitching strength and drop tests
Logistics
On the highway, near the ICD
- On NH-7 (Nagpur–Hyderabad highway), near Nagpur ICD
- About 60 km to Nagpur ICD for export containers
- Deliveries across India, and exports to the UAE and Africa
Gallery
Inside the plant
Tell us your bag size and quantity. We'll do the rest.
Share what you pack and how many bags you need. We reply within 24 hours.